Business Transformation, Engineered for Measurable Results
For over a decade, Adhithya Innovations has partnered with automotive, aerospace and product-engineering teams to turn process data into cost savings, quality gains and zero-defect outcomes — one Six Sigma intervention at a time.
Powering Ahead: The Two-Wheeler EV Revolution
Five interventions across one value chain — from frame design and battery qualification through production, assembly and final-mile packaging — each engineered to remove a specific source of cost, delay or defect.
Frame Body Quality for Electric Vehicles
A leading EV manufacturer faced high rejection rates and scrap losses on frame body components.
Multi-tier manufacturing audits, Monte Carlo GD&T simulation and datum-driven process redesign, backed by revised supplier standards and training.
Reducing Battery Pack Rejection Rates
Battery pack and plastic-enclosure rejections were running at 4%, driving cost and production delays.
A full quality-control program: process audits, supplier selection and qualification, revised standards and workforce training.
A New Zero-Defect Battery Line
Field failures called for RCA/CAPA and a PPAP that met international standards for a redesigned, IP67-rated battery pack.
Custom RCA across OEM/Tier 1/2, IP67 leak-test prototyping, pre-production validation and a new line with full traceability.
Production & Assembly Optimization
Inefficient production and assembly workflows were limiting throughput and inflating labor cost.
Workflow analysis, lean techniques, automated lines, strengthened quality control and hands-on personnel training.
Packing & Shipping in EVs
Inefficient packing damaged components in transit, caused delays and drove up landed cost.
Custom packaging design, automation, optimized routing and real-time shipment tracking.
Elevating the Customer Experience in Aerospace
Two data-led engagements — one rebuilding how safety incidents get reported and analyzed, the other isolating the true drivers of flight delay — both delivered as focused online consulting.
ROSI — Reporting of Safety Incidents in Air Traffic Control
Mentor a data-driven ROSI process so safety incidents are captured, analyzed and shared with stakeholders efficiently.
Streamlined incident reporting, analytics that surface trends and patterns, and automated stakeholder notifications.
Reducing Flight Delays Through Data Analysis
The client needed to identify which variables, out of a large operational dataset, actually drove flight delays.
Principal Component Analysis (PCA) simplified the dataset and isolated the most significant delay drivers.
Bathroom Automation: Engineering a Cleaner, Healthier World
Concept-to-production mechanical design work that cut service time, simplified components and reduced both weight and cost — without giving up performance.
Revolutionizing Commode Servicing
Servicing the automatic flushing system meant full removal and manual intervention — slow, costly downtime.
A modular front enclosure enabling swift access, repair and replacement, backed by DFM, rigorous V&V and training.
Value Engineering the Electronic Flushing System
A complex component architecture and excess material weight were driving up unit cost.
Functional analysis, design optimization, material selection and DFMA implementation simplified the architecture.
Your next business improvement could be hiding in plain sight.
Every organization has hidden opportunities in productivity, quality, cost, capacity and customer experience. The question isn't whether they exist — it's which ones are worth pursuing first. Let's have a focused conversation about yours.
Book Your 30-Minute Strategy & Discovery CallREADY WHEN YOU ARE
Your next business improvement could
be hiding in plain sight.
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Address
334 6th Main
MS Ramaiah City
JP Nagar 8th Phase
Bangalore 560076
Phone
+91 – 9711140306
+91 – 9901839606
raviprakash@adhithyainnovations.com
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Raviprakash Shankaranarayana-Proprietor
